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Medical

When lives are at stake, count on Fathom to provide fast, compliant parts with consistent quality
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Trusted by Industry Leaders
Lennox
Parker Hannifin
Panasonic
Rockwell Automation
HP Inc.
Ingersoll Rand
Gates
Sylvania Electric Products
Permabond Engineering Adhesives
Nikon
Honeywell
Delphi Technologies
Emerson Electric Co.
General Electric
Kawasaki
Edwards Lifescience
Harley Davidson
Multilink, Inc.
Paragonix Technologies
Kimball Electronics
SMC USA

Move Faster with Proven Medical Expertise

Medical device teams operate under strict quality requirements and documentation expectations. Risks are high and tolerance for variation is low. Challenges often include maintaining process consistency, supporting traceability, meeting cleanliness requirements and ensuring suppliers can align to regulated workflows.

We deliver comprehensive manufacturing support built on decades of medical expertise, stringent quality systems and tightly controlled processes that help medical OEMs achieve traceability, regulatory alignment, and production confidence.

  • ISO-certified quality systems – ISO 13485 certification and rigorous documentation ensure consistent, compliant medical manufacturing.
  • End-to-end support – From prototyping through production, we maintain process consistency across every stage.
  • Precision at scale – Advanced technologies and materials expertise enable tight-tolerance, traceable medical components.
Medical_Application

Our Expertise – By the Numbers

ISO 13485:2016

International standard for medical device manufacturing and related services

110,000+

Medical components built

1,175+

Medical device manufacturers we’ve worked with

25+

Manufacturing processes used on medical components.

How Do Medical Companies Use Fathom?

Built for Regulated Environments

We operate under robust quality systems, with disciplined documentation, validation and process controls to support regulatory and compliance requirements.

 

Precision, Traceability & Processing Expertise

Advanced manufacturing technologies, material expertise and traceability controls enable us to produce tight-tolerance medical components while supporting cleanliness and quality expectations.

Consistency from Prototype to Production

Integrated engineering and manufacturing capabilities help medical teams maintain process consistency, manage risk and reduce variation as programs scale.

“Working with Fathom has given us a level of supply chain control we haven’t had with other partners. Instead of juggling multiple suppliers for machining, sheet metal, extrusions, and 3D-printed prototypes, we can run everything through one team and that’s been a huge advantage for our EV programs. Their engineers helped us tighten up a machined cooling-plate design, turn around sheet metal brackets in days, and rapidly iterate several 3D-printed enclosure concepts early in development. Having all of these capabilities under one roof has reduced delays, improved consistency across assemblies, and cut a significant amount of coordination time on our side.”
Senior Manufacturing Engineer,
Major EV OEM
“I’m impressed with your quality, expertise, speed, and customer service.”
Professor James F. Antaki, PhD
Carnegie Mellon University
“The team at Fathom continues to provide us with great service. Starting with initial DFM reviews, fast tooling development and quick turn-around times, Fathom is a partner keeping us on track to deliver quality products to our customers. Thank-you to all the Fathom team.”
Tim Latham, Project Manager
Litepanels, Inc.
“We have been very satisfied with Fathom’s performance in every aspect: pricing, delivery, quality, and customer support. It is a pleasure doing business with Fathom, and honestly, I wish there were more companies like them.”
Mark Merg, Procurement Manager
Alpha High Theft Solutions
“I want to thank you and the rest of the team for the great support. Over the 15 years that I have been working with mold vendors I have never seen such personal attention and such great communication efforts in addressing my concerns on samples. The fact that Fathom went the extra step to provide me with a second set of samples at no cost and in two days to improve my texture concerns goes a long way. I know that I have made the right choice going with Fathom. I’m looking forward to a long relationship with you and the rest of the Fathom team.”
Level, LLC
“It is exactly what we were expecting. Well done to the team!”
Harwood Laskin
Schneider Electric
“This is a huge milestone for our team. This product is no longer a vision… I received the parts today from Fathom. They look and function great! I don’t see any reason why we cannot move forward now and order parts for the upcoming proto build.”
Dave Boretti
Schneider Electric
“As a small, growing company, we cannot say enough good things about Fathom. They have been willing and able to adapt to our rapidly changing needs and have helped us get out of a pinch on occasion. Special thanks to Brian and Carla – they have been great to work with!”
Scott
SLight LLC
“It has been a genuine pleasure dealing with the Fathom team. You have been very patient and have been a wealth of helpful information. Your response times to my questions and comments are superb and your answers are specific and to the point. Thanks for your patience and all the time it has taken to get the details worked out.”
Scott Bixler
Polyvance
“I have to say that so far I’ve enjoyed this process – having the customer portal (and your well-detailed DFM reports) makes it very easy to comply with the design requirements.”
Cory Starr
Blaster One
“I just wanted to let you know, we have all been very impressed with the quality and turnaround time of our parts. We have used several shops in the past, but so far the quality of Fathom has been the best we have ever received.”
Gregg Garrett
VEGA
“I just want to compliment you and your team how you are managing this project with all of the changes on the fly. Kudos.”
Mark Ezzo, Plastics and Composites Engineer
Materials & Chemistry Network of Excellence
“Our SteriPen product must meet the quality standards of a medical device — if it ever malfunctions, people will get sick. Yet it must be economical enough to permit many people to own one. And we need the design flexibility to keep pace with rapidly changing technology. Our production at ICO meets all three challenges.”
Don Snoke, VP of Operations
Hydro-Photon, Inc.
“After reaching out to over 20 manufacturers, Fathom was the only one that was able to take on my project, create the molds and manufacture the parts I needed. What impressed me the most is that they were able to work overtime to meet my demanding deadline and get the parts to me on time.”
Aziz Razakov,
Berry Good Bottle
“I found it refreshing to work with a company with such a phenomenal online quoting tool. It allowed us to experiment with different materials, quantities, and mold configurations to see the cost impact in real time.”
Mike Yin, Founder
Nunchuck Grips LLC
“The parts came in a few days ago and I wanted to thank you and your team on the very impressive quality of the parts. We were thoroughly impressed by the finish and clearness of the parts. Thank you for the great customer service and we are looking forward to using your expertise in future projects.”
Akash Shankar
PMC Smart Solutions
“We appreciate the effort you put into making our order smooth. The molded parts are used in our device that makes water safe to drink in areas of the world that do not have access to safe water. Thanks again for everything!”
Sarah Yoder
WaterStep
“Fathom brings an open mind to each project with a positive attitude to tailor their processes to meet my needs, from part design to mold build and molding. They work hard to make sure my needs are met with a professional attitude, expertise, on-time delivery and competitive pricing.”
Bob Rohr
RDR Design and Development LLC
“No matter how complex or how new issues are with product design, we can always count on Fathom. Their team provides an unbiased, ‘out-of-the-box’ professional opinion that is always forward-thinking, interesting and helpful. We value their exemplary commitment to providing superb engineering.”
Rich Rayhill
Crown
“It is a pleasure to work with a company whose personnel are willing and able to think out of their box. With your commitment to staying on the cutting edge of technology, you supply tooling to us that is right on time and works first shot.”
Norman R. Akens
Medical Murray
“Quick response time for RFQ, excellent lead time for rushed order and quality parts were manufactured and delivered on-time.”
Manufacturer of Compressed Gas Storage Systems
“The workmanship was outstanding – we are over-the-top happy with the unit! The product that arrived at my door far exceeded our expectations, and all on short notice…amazing. Please pass our very best wishes on to everyone on your team who was involved in fast-tracking our prototype. It all started with you and your can-do attitude, Nate. I cannot thank you enough!”
Larry Cole
TerraCube
“Fit and finish is great and the parts passed all our regulatory tests. Thank you for all your help and for the role you played helping the factory work through some of the stickier parts of the design.”
Drew Macrae
Linkitz
“As a small, growing company, we cannot say enough good things about Fathom. They have been willing and able to adapt to our rapidly changing needs and have helped us get out of a pinch on occasion.”
M. Nasilevich
Morpho Detection
“I was very impressed with your company’s ability and willingness to work with a novice in plastics as I am, and work through some design changes. I have learned a lot from you and hope this is a huge success for both of us. Frankly, I did contact two other companies and they acted like they had no time for me!”
Kevin Jensen
Quik-Load
“We are very pleased. Response time is fantastic, customer support is great, and the online group project management tool is very helpful.”
Connie Blevins, Quality Coordinator
Leprecon
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Fathom Capabilities for the Medical Industry

Medical-Grade Injection Molding

Fathom provides custom injection molding for medical components that require tight tolerances, repeatability and consistent material performance. This process supports a wide range of medical applications, from device housings to disposable components.

Precision CNC Machining

CNC machining enables the production of highly accurate medical prototypes and low-volume production parts from engineering plastics and metals. This capability allows medical teams to validate designs, test functionality and maintain dimensional accuracy before and during production.

Rapid Prototyping & Bridge Manufacturing

Fathom supports fast prototyping and bridge manufacturing to help medical product teams move quickly while managing risk. Flexible volumes and quick turnaround help teams meet development timelines without compromising quality or compliance expectations.

Rapid Quoting Plus Fast-Turn Manufacturing

When you’re trying to keep a new product launch on track, you need an agile manufacturing partner that can move as fast as you do. Fathom can help you keep your time-critical programs moving fast with 30-second quoting and parts shipped in as little as 15 days.

Numerous Material & Finishing Options

From post-machining and powder coating to assembly and packaging, we can customize secondary processes to meet your requirements. Our extensive finishing capabilities can save you time, money and factory space and help you bring your medical products to market faster.

A Long Track Record of Success

Medical plastic injection molding requires a level of expertise that only comes with decades of experience. Fathom has been providing low-cost injection molding and other manufacturing services to medical device manufacturers for over 20 years.

Common Medical Applications

Fathom supports medical programs with strong process discipline, defined quality checks and documentation support aligned to what regulated teams typically need. 

We focus on repeatable manufacturing and clear communication so you can move confidently through development and into production. We give you the best of both worlds: low-cost overseas production plus U.S. engineering and project management.

  • Device housings and enclosures
  • Handheld components and grips
  • Cartridges, caps, and covers
  • Disposable component parts
  • Fit-critical assemblies and subcomponents
  • Lab and diagnostic device components
  • Service panels and access components
Syringe and needle, sterile medicine equipment. medical equipment syringe needle.
Close up of pulse oximeter on patient finger.

Why Medical Device Manufacturers Trust Fathom

Fathom supports medical device manufacturers with ISO-certified processes and a comprehensive manufacturing platform built for quality, speed and compliance. 

By combining engineering, prototyping and production expertise, Fathom helps medical device teams move efficiently from development to production while reducing risk and meeting demanding medical requirements.

  • End-to-End Manufacturing Capabilities

    From rapid prototyping to high-volume production of precision parts, Fathom supports the full product lifecycle within one trusted manufacturing partner.

  • Fast Turnaround for Time-Critical Programs

    Streamlined quoting, in-house tooling and global manufacturing options enable quick lead times ideal for tight development or production schedules.

  • Expertise in Medical-Grade Materials

    Fathom works with a wide range of FDA-compliant and medical-grade plastics, helping manufacturers meet performance, safety and regulatory requirements.

  • DFM Support

    Engineering teams provide early design for manufacturability (DFM) feedback to reduce risk, control costs and optimize parts for reliable, repeatable medical production.

Launch Your Injection Molding Project with Confidence

Partner with Experts Who Get It Right the First Time
Every project is reviewed by a seasoned manufacturing engineer to optimize part design, material selection, and tooling strategy — ensuring smarter decisions before steel is cut and production begins.

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