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Consumer Products

We provide the quality, cosmetic appearance and speed consumer product teams require – at an affordable price
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Trusted by Industry Leaders
Lennox
Parker Hannifin
Panasonic
Rockwell Automation
HP Inc.
Ingersoll Rand
Gates
Sylvania Electric Products
Permabond Engineering Adhesives
Nikon
Honeywell
Delphi Technologies
Emerson Electric Co.
General Electric
Kawasaki
Edwards Lifescience
Harley Davidson
Multilink, Inc.
Paragonix Technologies
Kimball Electronics
SMC USA

You Need a Partner That’s as Agile as You Are

Consumer product teams must balance aggressive launch timelines, fluctuating demand and tight cost targets, while still needing parts that look great and perform reliably. 

From early prototypes to full-scale production, your success depends on a manufacturing partner who can support rapid iteration, deliver consistent aesthetics and scale without compromising quality.

Fathom is an experienced partner that combines engineering expertise, flexible production options and scalable manufacturing. We help consumer goods teams reduce risk and accelerate time to market.

Key capabilities consumer goods teams rely on include:

  • Design-for-manufacturability insight to prevent costly downstream changes
  • Fast-turn prototyping to validate form, fit, and function early
  • Consistent cosmetic quality across low- and high-volume production runs
  • Scalable production capacity that adapts to demand without sacrificing quality
A photo of pet grooming products lined up on a shelf.

Our Expertise – By the Numbers

ISO 9001

Certified for manufacturing process control standards

300,000+

Parts built for consumer products

465

Customers in the consumer products industry

150

Rapid prototyping projects completed

How Do Consumer Goods Companies Use Fathom?

Rapid Prototyping to Accelerate Product Launches

Consumer goods companies rely on us to quickly turn early concepts into functional prototypes using CNC machining, 3D printing and injection molding. This allows your team to validate form, fit, function, and aesthetics early, reducing risk before committing to production tooling.

 

High-Quality Injection Molding for Production Parts

For production, teams leverage Fathom’s custom injection molding to produce cosmetic-critical plastic components. This is especially important for consumer products, where surface finish, color consistency and tight tolerances directly impact brand perception and retail readiness.

Manufacturing That Can Scale With You

As demand fluctuates, consumer goods companies depend on our extensive manufacturing network and production expertise to scale from low-volume bridge production to full-scale manufacturing. 

Integrated engineering support helps identify manufacturability issues early, ensuring smooth ramp-ups without sacrificing quality or delivery timelines.

Access Specialized Manufacturing Capabilities

Many consumer products require processes OEMs don’t want to own, such as precision machining, injection molding, complex assemblies or finishing and electronics assembly. We can help you produce and finish the parts you need without big capex investments.

Reduce Time-to-Market for Product Iterations

Consumer OEMs often extend their product lines by launching new variants of a successful core product. Each of these require engineering changes, cost-reduction revisions and regionalization. A contract manufacturer like Fathom can help you manage these customizations cost-effectively.

“Working with Fathom has given us a level of supply chain control we haven’t had with other partners. Instead of juggling multiple suppliers for machining, sheet metal, extrusions, and 3D-printed prototypes, we can run everything through one team and that’s been a huge advantage for our EV programs. Their engineers helped us tighten up a machined cooling-plate design, turn around sheet metal brackets in days, and rapidly iterate several 3D-printed enclosure concepts early in development. Having all of these capabilities under one roof has reduced delays, improved consistency across assemblies, and cut a significant amount of coordination time on our side.”
Senior Manufacturing Engineer,
Major EV OEM
“I’m impressed with your quality, expertise, speed, and customer service.”
Professor James F. Antaki, PhD
Carnegie Mellon University
“The team at Fathom continues to provide us with great service. Starting with initial DFM reviews, fast tooling development and quick turn-around times, Fathom is a partner keeping us on track to deliver quality products to our customers. Thank-you to all the Fathom team.”
Tim Latham, Project Manager
Litepanels, Inc.
“We have been very satisfied with Fathom’s performance in every aspect: pricing, delivery, quality, and customer support. It is a pleasure doing business with Fathom, and honestly, I wish there were more companies like them.”
Mark Merg, Procurement Manager
Alpha High Theft Solutions
“I want to thank you and the rest of the team for the great support. Over the 15 years that I have been working with mold vendors I have never seen such personal attention and such great communication efforts in addressing my concerns on samples. The fact that Fathom went the extra step to provide me with a second set of samples at no cost and in two days to improve my texture concerns goes a long way. I know that I have made the right choice going with Fathom. I’m looking forward to a long relationship with you and the rest of the Fathom team.”
Level, LLC
“It is exactly what we were expecting. Well done to the team!”
Harwood Laskin
Schneider Electric
“This is a huge milestone for our team. This product is no longer a vision… I received the parts today from Fathom. They look and function great! I don’t see any reason why we cannot move forward now and order parts for the upcoming proto build.”
Dave Boretti
Schneider Electric
“As a small, growing company, we cannot say enough good things about Fathom. They have been willing and able to adapt to our rapidly changing needs and have helped us get out of a pinch on occasion. Special thanks to Brian and Carla – they have been great to work with!”
Scott
SLight LLC
“It has been a genuine pleasure dealing with the Fathom team. You have been very patient and have been a wealth of helpful information. Your response times to my questions and comments are superb and your answers are specific and to the point. Thanks for your patience and all the time it has taken to get the details worked out.”
Scott Bixler
Polyvance
“I have to say that so far I’ve enjoyed this process – having the customer portal (and your well-detailed DFM reports) makes it very easy to comply with the design requirements.”
Cory Starr
Blaster One
“I just wanted to let you know, we have all been very impressed with the quality and turnaround time of our parts. We have used several shops in the past, but so far the quality of Fathom has been the best we have ever received.”
Gregg Garrett
VEGA
“I just want to compliment you and your team how you are managing this project with all of the changes on the fly. Kudos.”
Mark Ezzo, Plastics and Composites Engineer
Materials & Chemistry Network of Excellence
“Our SteriPen product must meet the quality standards of a medical device — if it ever malfunctions, people will get sick. Yet it must be economical enough to permit many people to own one. And we need the design flexibility to keep pace with rapidly changing technology. Our production at ICO meets all three challenges.”
Don Snoke, VP of Operations
Hydro-Photon, Inc.
“After reaching out to over 20 manufacturers, Fathom was the only one that was able to take on my project, create the molds and manufacture the parts I needed. What impressed me the most is that they were able to work overtime to meet my demanding deadline and get the parts to me on time.”
Aziz Razakov,
Berry Good Bottle
“I found it refreshing to work with a company with such a phenomenal online quoting tool. It allowed us to experiment with different materials, quantities, and mold configurations to see the cost impact in real time.”
Mike Yin, Founder
Nunchuck Grips LLC
“The parts came in a few days ago and I wanted to thank you and your team on the very impressive quality of the parts. We were thoroughly impressed by the finish and clearness of the parts. Thank you for the great customer service and we are looking forward to using your expertise in future projects.”
Akash Shankar
PMC Smart Solutions
“We appreciate the effort you put into making our order smooth. The molded parts are used in our device that makes water safe to drink in areas of the world that do not have access to safe water. Thanks again for everything!”
Sarah Yoder
WaterStep
“Fathom brings an open mind to each project with a positive attitude to tailor their processes to meet my needs, from part design to mold build and molding. They work hard to make sure my needs are met with a professional attitude, expertise, on-time delivery and competitive pricing.”
Bob Rohr
RDR Design and Development LLC
“No matter how complex or how new issues are with product design, we can always count on Fathom. Their team provides an unbiased, ‘out-of-the-box’ professional opinion that is always forward-thinking, interesting and helpful. We value their exemplary commitment to providing superb engineering.”
Rich Rayhill
Crown
“It is a pleasure to work with a company whose personnel are willing and able to think out of their box. With your commitment to staying on the cutting edge of technology, you supply tooling to us that is right on time and works first shot.”
Norman R. Akens
Medical Murray
“Quick response time for RFQ, excellent lead time for rushed order and quality parts were manufactured and delivered on-time.”
Manufacturer of Compressed Gas Storage Systems
“The workmanship was outstanding – we are over-the-top happy with the unit! The product that arrived at my door far exceeded our expectations, and all on short notice…amazing. Please pass our very best wishes on to everyone on your team who was involved in fast-tracking our prototype. It all started with you and your can-do attitude, Nate. I cannot thank you enough!”
Larry Cole
TerraCube
“Fit and finish is great and the parts passed all our regulatory tests. Thank you for all your help and for the role you played helping the factory work through some of the stickier parts of the design.”
Drew Macrae
Linkitz
“As a small, growing company, we cannot say enough good things about Fathom. They have been willing and able to adapt to our rapidly changing needs and have helped us get out of a pinch on occasion.”
M. Nasilevich
Morpho Detection
“I was very impressed with your company’s ability and willingness to work with a novice in plastics as I am, and work through some design changes. I have learned a lot from you and hope this is a huge success for both of us. Frankly, I did contact two other companies and they acted like they had no time for me!”
Kevin Jensen
Quik-Load
“We are very pleased. Response time is fantastic, customer support is great, and the online group project management tool is very helpful.”
Connie Blevins, Quality Coordinator
Leprecon
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Common Consumer Goods Applications

Fathom helps consumer goods teams move quickly with manufacturability guidance, predictable molding processes and dependable quality control. 

Whether you are launching a new product or improving an existing design, we focus on reducing rework and protecting the customer experience with consistent, repeatable results. Common components we produce for consumer product OEMs include:

  • Housings and enclosures
  • Handles, grips, and ergonomic components
  • Buttons, knobs and user interface parts
  • Battery covers and access panels
  • Cosmetic covers, trims and decorative parts
  • Small assemblies and fit-critical components
Bike handles overmolding

Comprehensive Capabilities For Consumer Products

Fathom’s combination of U.S.-based engineering and oversight with a broad portfolio of global manufacturing capabilities enable us to meet a broad variety of consumer product needs.

Injection Molding

Fathom provides a full suite of plastic injection molding capabilities, including family molds, multi-cavity molds, overmolding and insert molding. Our customers value this manufacturing technology for its repeatability and cost-effectiveness as well as for the excellent cosmetic finishes it produces.

CNC Machining

CNC machining is used to produce high-precision prototypes and end-use parts from a wide range of plastics and metals. This capability enables fast iteration, tight tolerances and early validation of designs. It also enables more complex designs without a significant increase in part production costs.

Additive Manufacturing

Additive manufacturing is commonly used for rapid prototyping and design validation of consumer product components. It’s also used to cost-effectively build proof-of-concept models during the early stages of new product development.

Die Casting

Die casting is frequently used to produce structural frames, brackets and internal housings for consumer products. Its advantages include a lower per-part cost than CNC at volume, a good surface finish and its ability to produce strong but lightweight parts.

Sheet Metal Fabrication

Sheet metal fabrication is valued by consumer product OEMs for its fast lead times, lower tooling cost compared to molding or casting and its ability to product strong, repeatable parts. It can be used to produce chassis, internal frames, control panels and other similar formed components.

Why Choose Fathom for Your Consumer Product Projects?

Consumer goods teams choose Fathom for its ability to move quickly from prototype to production while delivering consistent, high-quality parts that meet demanding cosmetic and performance standards. 

With flexible manufacturing options, upfront engineering support, and scalable injection molding capabilities, Fathom helps teams reduce risk, control costs and hit aggressive launch timelines.

  • Fast Design to Production

    Fathom is built for quick iteration and reliable ramp-ups so your launches stay on track. We manage the details for you, so you can focus on your new product launch.

  • Cosmetic Consistency for Molded Parts

    Our rigorous DFM process and precision molding practices help minimize visible defects and variation. We find and solve design problems early, so your parts move smoothly into production.

  • Production-Ready Capacity

    Our extensive global network enables us to easily scale our production to meet your growing needs.

  • Large Portfolio of Manufacturing Technologies

    Fathom offer the broadest array of manufacturing technologies in the industry. We can help you seamlessly move between technologies as your product matures.

  • Supply Chain Simplification

    We focus on engineering, project management, prototyping and production issues so you don’t have to.

Consumer Goods

Launch Your Injection Molding Project with Confidence

Partner with Experts Who Get It Right the First Time
Every project is reviewed by a seasoned manufacturing engineer to optimize part design, material selection, and tooling strategy — ensuring smarter decisions before steel is cut and production begins.

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